Application Range
Form finishing of external and internal spur and helical gears and other profiles using single indexing and KAPP CBN profile grinding wheels.
|
Working Range
| max. module of extern gears | 16 | mm | DP 1.5 |
| max. module of intern gears | 6 | mm | DP 4.25 |
| max. workpiece diameter | 500 | mm | 19.7" |
| max. over-all workpiece length | 1.000 | mm | 39.4" |
| max. feed travel | 700 | mm | 27.5" |
| Swivel range of grinding adapter | ±90 | Grad | |
|
Tooling Concept
Non-dressable CBN profile grinding wheels consisting of a hardened and precision ground steel base body with a single layer of CBN galvanically applied to the wheel form.
|
Features
The machine can be equipped with a variety of exchangeable grinding units. Available are:
- VA-grinding unit for external gears and external profiles
- VI-grinding unit for internal gears and internal profiles
- GA-grinding unit for external threads and worms
- GI-unit for internal threads
|
Options
For the use of dressable grinding wheels the machine can be equipped with a CNC-controlled dressing unit. The dressing unit can generate any desired grinding wheel profile. [ VUS P ]
On-board gear measuring system for in-process inspection of the following gear elements (per DIN 3960):
- Profile
- Lead
- Pitch
- Tooth thickness
Values are measured by a touch probe installed in the working area, then processed by the D200 machine control and displayed on the screen, or plotted and printed out.
Topological grinding:
KAPP has developed the necessary software for topological modifications of the tooth flanks to meet specific gear requirements. Modifications of this type can be introduced on the profile (involute crown) and on the lead (lead crown) of the gear.
 |
