High speed profile grinding machine HSP 56
Application Range Working Range Tooling Concept Features Application Examples

 

Application Range
    Soft gear finishing.
    High speed grinding from solid, prehobbed or forged material.
    Use of nondressable KAPP CBN profile grinding wheels.
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Working Range
    Workpiece Dimensions:
    max. outer diameter 400 mm15.75"  
    max. gear width 500 mm20"  
    max. workpiece weight 150 kg330 Ibs.
    max. helix angle ±35 Grad    
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Tooling Concept
    Nondressable KAPP CBN profile grinding wheels. Wheels are manufactured using a hardened steel base body, profile ground, and galvanically plated with a single layer of CBN crystals.

    The stock removal is divided into roughing and finishing using 2 grinding wheels with appropriate grit sizes, automatically shifted into the correct position by the grinding spindle.

    Tooling Dimensions:
    Outer diameter 190 mm7.50"
    max. profile width 48 mm1.89"
    max. profile height 36 mm1.42"
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Features
    Grinding Spindle-Drive Motor
    RPM range infinitely adjustable between 16 000...22 000 min-1 
    grinding speed max.210 m/s42.000 sf/min
    Power at 22 000 min-1 110kW150 hp


    Integrated Gear Measuring Technology

    Includes measuring probe with a swing arm having the following functions:

  • System for positioning the grinding wheels
  • Gear measuring systems for all geometrical gear characteristics


    • Machine Control:

    Siemens 840 D mit

  • PCU 50 with Windows NT
  • Pentium III, 500 MHz
  • Hard drive capacity 4,8 GB
  • 15" color screen
  • resolution 1024 x 768
  • CNC-full keyboard 19"
  • machine control board 19"
  • integrated hand wheel
  • disk drive 3,5"


    • As a manufacturer of gear and profile grinding machines, KAPP also highly advanced tool technology using many different tool concepts customized to your particular application.
    Please take advantage of our expertise in economical manufacturing and maximum accuracy. Based on our experience and proven concepts, we are confident that we can offer suggestions that will be of interest to you.
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